Economical Wave Soldering Machine
The I.C.T W2 Economical Wave Soldering Machine is a compact and cost-effective solution for DIP and THT PCB soldering.
- Supports PCB width up to 400mm
- Compact structure for space-saving factory layout
- 1-zone hot air preheating system
- 180kg lead-free solder pot capacity
- Touch screen + PLC intelligent control
- Stable flux spray with adjustable control
- Ideal for DIP and THT production lines
Technical Date
Item W2 PCB Width 60–400mm Dimension 2900×1160×1500mm Weight Approx. 790kg Power Supply 3P5W, 380/220V 50Hz Startup Power 16kW Operation Power 7kW Control System Touch Screen + PLC Item Specification Transmission Method Step Motor Spray Pressure 0.25–0.4MPa Flux Flow 10–100ml/min Exhaust Diameter Φ200mm Preheating Mode Hot Air Preheating Zone 1 Zone Preheating Length 900mm Warm-up Time Approx. 15min at 150℃ Item Specification Conveyor Speed 0–2000mm/min Conveyor Height 750±20mm Conveyor Angle 4–7° PCB Width 60–400mm Solder Pot Type Mechanical Motor Drive Solder Pot Material Stainless Steel Anti-corrosion Solder Pot Capacity 180kg Lead-free Solder Temperature Up to 300℃
Built For DIP Production
The W2 Economical Wave Soldering Machine is designed for manufacturers who need a reliable but budget-friendly solution for DIP soldering. It is widely used in small electronics factories, prototype production, and medium-volume PCB assembly lines where space, cost, and flexibility are important.
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In many factories, manual soldering or semi-automatic processes still create unstable quality, slow production speed, and inconsistent results between operators. Common issues include uneven solder joints, poor through-hole filling, and rework costs that increase over time. At the same time, not every factory is ready for a large high-end wave soldering system.
The W2 Small Wave Soldering Machine solves this gap. It integrates flux spraying, single-zone preheating, conveyor transport, and stable wave soldering into a compact structure. With Touch Screen + PLC control, operators can easily set parameters without complex training. The 180kg solder pot is enough for continuous small-to-medium batch production, while the 400mm PCB support ensures compatibility with most common boards.
For companies looking for a first step into automation, W2 works as a practical Semi Automatic DIP Soldering Machine upgrade from manual soldering lines.
Wave Soldering Features
Compact Design
Space Saving Structure
The W2 Compact Wave Soldering Machine is built with a smaller footprint, making it suitable for factories with limited production space. Compared with larger wave soldering systems, it reduces installation complexity while still keeping core soldering functions stable. This makes it ideal for small workshops, pilot production lines, and cost-sensitive manufacturing environments.
The compact structure does not compromise basic performance. It still integrates flux spraying, preheating, conveyor transport, and soldering in one machine. This allows manufacturers to start automation without needing a full-scale production investment.
Thermal Control
Stable Single Zone Preheating
W2 uses a single hot air preheating system designed for stable temperature rise before soldering. This helps activate flux and reduce thermal shock during wave contact. While it is simpler than multi-zone systems, it is sufficient for small to medium production requirements.
The system uses PID + SSR control for stable heating performance. It ensures consistent temperature behavior during long production runs. For manufacturers upgrading from manual soldering, this provides a controlled and repeatable thermal process.
Conveyor Stability
Smooth PCB Transport
The conveyor system in W2 is designed to ensure stable PCB movement through the soldering process. It supports adjustable speed up to 2000mm/min and maintains consistent transport height and angle for different PCB types.
With 4–7° adjustable conveyor angle, the system helps improve solder flow contact during wave soldering. This is especially important for DIP Wave Solder Machine applications where through-hole reliability is required.
Soldering System
Reliable Wave Performance
The soldering system is designed to deliver stable wave contact for consistent solder joints. Even in a Small Wave Soldering Machine, wave stability is essential to avoid defects such as bridging, insufficient solder, and uneven wetting.
W2 uses a mechanical motor-driven solder pot with stainless steel anti-corrosion treatment. The 180kg capacity supports continuous production for small and medium batches. Temperature control up to 300℃ ensures compatibility with lead-free soldering processes.
Smart Operation
Easy Touch Control
W2 uses a Touch Screen + PLC control system, making operation simple even for new operators. Key parameters such as temperature, speed, spray flow, and preheating settings can be adjusted easily through the interface.
The system also supports alarm monitoring and basic process tracking. This reduces operator dependency and helps maintain more consistent production quality in semi-automatic DIP soldering environments.
Technical Date
Selective Soldering SS430
Selective Soldering SS530
Selective Soldering SS550
Selective Soldering SS550 P1
Watch The Soldering Process
Customer Case
Certification
The W2 Economical Wave Soldering Machine is manufactured according to international quality and safety standards such as CE and ISO9001. It is designed for stable industrial use while maintaining cost efficiency for small and medium production factories. These certifications ensure the equipment meets basic safety and reliability requirements for global manufacturing environments.
How About I.C.T
I.C.T Factory Strength
I.C.T is a global manufacturer and solution provider specializing in SMT, DIP, and factory automation equipment. With years of engineering experience in PCB assembly technology, we do not only provide single machines such as the W2 Economical Wave Soldering Machine, but also deliver complete production line solutions covering SMT line, DIP line, coating line, and final testing integration.
Our core business covers wave soldering systems, selective soldering, reflow ovens, PCB handling equipment, dispensing systems, inspection machines, and full factory layout planning. This allows customers to build a complete electronics manufacturing line from one supplier instead of dealing with multiple vendors.
For W2, we position it as a compact and cost-efficient entry-level wave soldering solution, especially suitable for small and medium factories that are upgrading from manual soldering or semi-automatic DIP production. Even at this level, we still apply industrial manufacturing standards, ensuring stable solder quality, consistent temperature control, and long-term equipment reliability.
Factory Testing Process
Every W2 wave soldering machine is manufactured under strict production procedures. Before shipment, the machine must pass multiple inspection stages including electrical safety test, conveyor stability test, flux spray uniformity check, preheating temperature verification, and solder pot heating performance testing.
We also simulate real production conditions using customer-like PCB boards to ensure stable wave performance and consistent soldering quality. This step is especially important for economical wave soldering machines because many customers rely on W2 as their first automation upgrade from manual soldering.
Overseas Engineer Training
I.C.T provides global technical support for installation, commissioning, and operator training. Our engineers support customers in machine setup, DIP line integration, parameter optimization, and maintenance training.
For W2 users, especially first-time automation factories, this support helps reduce production risk and learning curve. Engineers also guide customers on how to adjust wave height, conveyor angle, preheating settings, and flux control to match different PCB types such as power boards, LED boards, and consumer electronics.
Customer Project Feedback
W2 is widely used in small electronics factories, OEM workshops, and growing manufacturing companies. Customers typically choose W2 when they need to replace manual soldering with a stable and affordable DIP Wave Solder Machine.
Common feedback from customers focuses on three points:
- Stable soldering quality compared to manual process
- Easy operation with Touch Screen + PLC system
- Compact structure suitable for limited factory space
For many small manufacturers, W2 becomes the first step toward full automation before upgrading to higher-end Acrab series machines.
FAQ
Is W2 suitable for replacing manual soldering?
Yes, W2 is commonly used as a replacement for manual soldering in small and medium electronics factories. Manual soldering depends heavily on operator skill, which leads to unstable quality and slow production speed. W2 provides consistent flux spraying, controlled preheating, and stable wave soldering, which helps improve yield rate and reduce rework. It is widely used as a first automation step in DIP production lines.
What production capacity can W2 support?
W2 is designed for small to medium batch production. Its conveyor speed can reach up to 2000mm/min, and it supports continuous wave soldering for PCB widths up to 400mm. Actual output depends on PCB complexity, component density, and process settings. For many factories producing consumer electronics, LED drivers, and control boards, W2 provides stable daily production without requiring large-scale industrial investment.
What is the difference between W2 and high-end wave soldering machines?
The main difference is structure, preheating system, and production capacity. W2 uses a compact design with 1-zone preheating and 180kg solder pot, making it suitable for cost-sensitive production. High-end machines like Acrab series use 3-zone preheating, larger solder pots, and higher process stability for automotive or high-reliability industries. W2 is focused on affordability and basic automation, while high-end systems focus on large-scale production stability.
Can W2 handle lead-free soldering production?
Yes, W2 is designed for lead-free wave soldering processes. It supports solder temperatures up to 300℃ and uses corrosion-resistant materials in the solder pot. Lead-free soldering requires more stable temperature control and proper preheating to ensure good wetting. W2 integrates PID + SSR temperature control to help maintain stable thermal conditions during production.
What industries use W2 wave soldering machine?
W2 is widely used in consumer electronics, LED lighting, power supply boards, home appliances, and small industrial control systems. It is especially popular in factories that produce medium-volume PCB assemblies but do not require large-scale automated DIP production lines. Many OEM factories also use W2 as a flexible production machine for multiple product types.
What maintenance does W2 require?
W2 is designed for low maintenance operation. Daily maintenance mainly includes cleaning flux residue, checking conveyor movement, and monitoring solder pot condition. Key consumable parts such as nozzles, relays, and sensors have long replacement cycles. With proper maintenance, W2 can run stably in long-term production environments.